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Service Hotline:
400-8898-227

Domestic Business Department:

手机:15253697999 QQ:1537446967 邮箱:JN76501111@163.com 办公室传真:0536-2280138 Contact: Manager Tian Mobile: 15253697999 QQ: 1537446967 Email: JN76501111@163.com Office Fax: 0536-2280138

International Business Department:

手机:+86 13793662799 邮箱:alice@twknm.com 地址:中国山东省潍坊市坊子区翠坊街1号(博远物流园内) Contact: Alice Tian Mobile: +86 13793662799 Email: alice@twknm.com Address: No. 1 Cuifang Street, Fangzi District, Weifang City, Shandong Province, China (in Boyuan Logistics Park)

3 meters without stopping

不停机系列 Category: non-stop series
Browse:
Published time: 15/11/12
Address: No. 1 Cuifang Street, Fangzi District, Weifang City, Shandong Province, China (in the Boyuan Logistics Park)
Phone: 0536-7650111
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1.Technical parameters of production line
  1. Technical parameters of fully automatic cored (coreless) edging rewinding machine

1.1 Fully automatic cored (coreless) edging rewinding machine 1 set / 1 line


project

Technical Parameters

Remark

Applicable basis weight

14-23g / ㎡ wood pulp toilet paper;

Maximum paper width of base paper

Specify

Design speed

350 m / min

Core production speed

320 m / min, depending on product specifications, the fastest 15 rolls / min

Optional

Coreless production speed

250 m / min, depending on product specifications, the fastest 15 rolls / min

Optional

Wireless control function

100m barrier-free remote control operation can realize jog and emergency stop functions

Optional

Coreless rewind function

Roll up by vacuum adsorption

Optional

Core-to-core conversion is completed within 0.5 hours

Rewinding method

Continuous operation, no need to stop rolling or changing paper

Paper break method

Paper break inside the machine

Machine structure

Wallboard form (50mm thickness, annealed and destressed)

Finished rewinding diameter

Core coil diameter range is ¢ 90-120mm, coreless coil diameter is ¢ 70-120mm)

Optional

Rewind length

Through the touch screen control, the rewind length can be adjusted by adjusting the number of punching sections (single sheet can be adjusted); the control accuracy of the number of sections can reach ± 1 section

Finished paper core tube

30mm-50mm, when the diameter varies greatly, the paper tube guide needs to be adjusted

Machine jog function

Machine selectable jog function

Optional

Blanking function

Crimping device, can realize crimping

Optional

Blanking pattern

Install the embossing device on the head of the rewinding machine and use the overall airbag pressure to achieve embossing. The material of the airbag is good and the pressure is even.

Blank Roller

The bearing is modified, and the bearing surface is patterned. The shape of the blanks, the distance between the lines and the effect are specified by the buyer and confirmed by both parties.

Embossed bottom roller

Steel sleeve (GCr15 heat treated) is set on the bottom roller for easy replacement later

Punching device

  1. One spiral punch cutter roller, four punch cutters
  2. One fixed punching cutter roller, two punching cutters
  3. The loading and unloading of the punching knife is realized by the air cylinder; when jogging, you can choose to load or unload the punching knife. When the machine is running normally, the punching knife can be automatically loaded
  4. Automatic sensor shaft protection system for paper break, with the function of automatic shutdown of the machine when the paper is wrapped or broken

Virtual cut paper pitch adjustment

Stepwise adjustment, by replacing the belt pulley; the machine is generally equipped with a virtual tangent pitch: 110mm, other specifications according to customer requirements

Paper core automatic input

Servo motor controls paper core into rewinding area

Optional

Angle adjustment of punching unit

Manual

Paper guide method

Manual

Rewinding after a fault shutdown

Press the reset button to restart the new cycle, the count is automatically cleared to reduce further waste

S-shaped paper feeding device

Before punching, the S-shaped pulling roller can be used to adjust the tension in the punching and rewinding area through the conical belt.

Static elimination system

Equipped with static elimination device to effectively remove static electricity

Paper break detection

Equipped with three paper-breaking electric eye detection systems (between the punching unit and the paper passing roller, see the attached picture for the specific position)

Optional

power

The main motor of the rewinding section adopts frequency conversion speed control and control system reference point (when the coreless paper roll function is realized, a 18.5KW vacuum pump motor needs to be added);

Specify according to optional function

Minimum air pressure requirements

0.5MPAa

Gas consumption

2000L / class

transmission

Independent motor drive, servo motor, timing belt, flat belt drive

Riding roller control

Timing belt (abrupt accelerator, servo motor)

Optional

Protection

Protect the main transmission parts with protective covers

  1. Eject shelf

2.1 Technical parameters of the ejection rack 3 groups / 1 line


project

Technical Parameters

Maximum width of base paper

2850mm

Specify

Base paper diameter

¢ 2000mm

Optional

Base paper weight

2.5T

Unwinding system

Three independent base paper belts are conveyed at the bottom, each belt width is 200mm, the paper feed belt is pneumatically controlled

Optional

Base paper fixing method

Paper roll outer sleeve

Number and size of shafts

Each machine is equipped with 3 shafts, adapting to the base paper core with a 3 inch inner diameter.

Optional

Base paper web alignment

When loading the original paper, it is basically guaranteed that the original paper is aligned on the transmission side, and the paper edge is aligned visually. Manually adjust the parameters to control the paper edge alignment through the touch screen.

Optional

Tension control

With floating roller, power conversion mode, automatic tension adjustment

Optional

Diameter detection

When the diameter of the base paper reaches the set diameter, it will automatically slow down and stop.

Optional

Unwinding method

Can be unwinded clockwise or counterclockwise

Paper way

Manual paper feed

Brake

Using pneumatic brake disc device

Optional

Paper break detection

With paper break detection system

Optional

Minimum air pressure requirements

0.5Mpa

Gas consumption

100L / class

transmission

Independent motor drive, timing belt, flat belt drive

Protection

Protect the main transmission parts with protective covers

  1. Sealer

3.1 Sealing machine technical parameters 1 set / 1 line


project

Technical Parameters

Sealing method

Reciprocating nozzle sizing and sealing method

Maximum paper width of base paper

2850mm

Specify

Tail length

10-30mm adjustable

Paper tail length tolerance

± 5mm

Design speed

20 pieces / minute

Production speed

15 bars / minute

Paper roll diameter range

¢ 70-120mm

Gluing system

Glue nozzle, change the size of glue nozzle, can adjust the amount of glue

Sizing method

Adopt glue tank (greater than 20 kg capacity) sealed and pressurized, PLC control solenoid valve to control the start and end time of glue spraying; it can avoid excess glue to stain the machine

Adapt to changes in roll diameter

Manual adjustment to adapt to changes in the diameter of the finished paper roll, easy and reliable adjustment

Glue tank

1

Minimum air pressure requirements

0.5Mpa

Gas consumption

1000L / class

transmission

Three independent motors: driving the glue spray reciprocating mechanism, the paper roll rotation edge-finding mechanism, and the paper roll exporting mechanism, using synchronous belt and flat belt drive

Protection

Protect the main transmission parts with protective covers

  1. Paper machine

4.1 Technical parameters of paper storage machine 1 set / 1 line


project

Technical Parameters

Maximum paper width of base paper

2850mm

Specify

Fastest uninstall

20 pieces / minute

Paper roll diameter range

¢ 70-120mm

Operation mode

First-in, first-out work of paper rolls, reliable operation and no roll-off phenomenon

Storage capacity

Maximum effective storage capacity can be achieved

Optional

Storage method

Rectangular tube with plastic bracket and plastic boom

Uninstall method

Can choose any single channel or dual channel unloading, can run independently from the production line

Overload protection

Overload protection function for paper storage rack

012 minimum pressure requirements

0.5Mpa

Gas consumption

50L / class

transmission

Independent motor drive, chain drive

Protection

Protect the main transmission parts with protective covers

2. Process description and main functions
This automatic full-edge rewinding machine adopts international advanced technologies such as PLC programming control, large-screen true-color human-machine interface operation, one-click switch between Chinese and English, independent locale operation, frequency conversion independent drive synchronization, electromechanical and optical integration control It can automatically detect and adjust every action of the production line, and has a complete fault information prompt system to make the entire production line reach the best working state.

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Shandong Jingnuo Machinery Co., Ltd. Copyright @ Jingnuo Machinery

Domestic Business Department:

手机:15253697999 QQ:1537446967 邮箱:JN76501111@163.com 办公室传真:0536-2280138 Contact: Manager Tian Mobile: 15253697999 QQ: 1537446967 Email: JN76501111@163.com Office Fax: 0536-2280138

International Business Department:

手机:+86 13793662799 邮箱:alice@twknm.com 地址:中国山东省潍坊市坊子区翠坊街1号(博远物流园内) Contact: Alice Tian Mobile: +86 13793662799 Email: alice@twknm.com Address: No. 1 Cuifang Street, Fangzi District, Weifang City, Shandong Province, China (in Boyuan Logistics Park)
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